Global Connected Machines Market Size, Forecast and Trend Highlights Over 2025-2037
Connected Machines Market size was valued at USD 176.2 billion in 2024 and is projected to reach USD 990.1 billion by the end of 2037, expanding at a CAGR of 14.2% during the forecast period, i.e., between 2025 and 2037. In 2025, the industry size of connected machines is estimated to reach USD 196.6 billion.
The connected machines sector has witnessed rapid shifts in production costs in recent years. As per the records by the U.S. Bureau of Labor Statistics, the Producer Price Index (PPI) for communications and related components increased from 136.9 in September 2024 to 143.2 by January 2025, signifying the increasing expenses in manufacturing components, including sensors, embedded systems, and controllers. Moreover, the changing global trade dynamics is significantly fueling the market growth. For instance, in 2023, the U.S. saw a substantial increase of 13.2% in the import of electronic components, compared to the previous year. This highlights the importance of a resilient supply chain and strategic sourcing while maintaining competitiveness.

Connected Machines Sector: Growth Drivers and Challenges
Growth Drivers
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Advancements in industrial automation: The surge in the deployment of industrial automation is propelling the growth of the connected machines market. These machines facilitate predictive maintenance combined with real-time asset tracking and intelligent process control to develop manufacturing into an efficient data-driven ecosystem. Governments across the globe are making significant investments in the manufacturing ecosystem. For instance, in July 2024, the U.S. National Institute of Standards and Technology (NIST) invested nearly $139 million in smart manufacturing projects under the Manufacturing USA initiative, for the acceleration of manufacturing automation in the country. This development is boosting the production efficiency, further driving the market growth.
- Consumer demand for smart devices: The rising demand for intelligent devices worldwide is driving manufacturers to adopt IoT-powered connected technologies. Initiatives such as Digital India and Make in India by the government of India are making these technologies even more accessible while boosting innovation in the healthcare, manufacturing, and agriculture industries. The Smart Cities Mission integrates IoT applications to manage smart transportation, smart parking systems, and energy management solutions. In addition, the BharatNet Program provides broadband connectivity to rural areas by connecting the Gram Panchayats.
Major Technological Innovations in the Market
The market is undergoing a significant transition, as the emerging technologies are becoming more efficient and scalable. The operational landscape of industries transforms as AI at the edge works with 5G, digital twins, and blockchain. This is resulting in real-time abilities through predictive insights and transparent system connectivity. Key sectors such as manufacturing, logistics, healthcare, and the automotive industry experience advantages through these emerging trends. The table below highlights the technologies, their impacts on industry, and patterns of adoption:
Trend |
Description |
Industry Impact |
Adoption Patterns |
Edge AI Integration |
Combines edge computing with AI for real-time analytics and decision-making. |
Improves machine uptime, enables predictive maintenance. |
Widely adopted in manufacturing (e.g., Bosch, Siemens), and utilities sectors. |
5G Connectivity |
High-speed, low-latency networks enabling machine-to-machine communication. |
Enhances automation and supports smart infrastructure. |
Automotive (Tesla, Ford) and logistics sectors in North America and East Asia. |
Digital Twin Technology |
Virtual replicas simulate physical systems for analysis and optimization. |
Enables risk-free testing and process optimization. |
Used in manufacturing, aerospace, and healthcare (Philips, GE Healthcare). |
Advanced Sensors |
High-precision sensors improve monitoring accuracy and environmental insights. |
Boosts operational control and reduces resource waste. |
Precision agriculture (John Deere), smart factories (ABB, Honeywell). |
Blockchain Integration |
Secures and verifies data flow across connected devices and supply chains. |
Enhances product traceability and fraud prevention. |
Logistics (DHL), pharma (Pfizer), and food safety chains in EU and US. |
Impact of 5G Deployment on the Connected Machines Market
The rising adoption of 5G is accelerating the market. For instance, in 2022, Mahindra & Mahindra deployed a private 5G and advanced vehicle software flashing platform at its Pune plant. This initiative demonstrates the increasing demand for 5G by vast networks, as the technology is capable of supporting immediate data transfers while resulting in innovative improvements between manufacturing operations and asset tracking functions. The table below highlights 5G implementation and resulting outcomes:
Company |
5G Implementation |
Impact |
Mahindra & Mahindra |
5G for vehicle software flashing |
Improved productivity |
LG Electronics |
160+ 5G AMRs in Tennessee |
Enhanced logistics, agility |
Maersk |
5G for real-time tracking, AVs |
Optimized delivery and planning |
Challenge
-
Infrastructure readiness: There is a need for modern infrastructure in the deployment of connected machine solutions, as the implementation of advanced digital technologies is challenging in areas with insufficient broadband infrastructure and reliable power supply. This lack results in higher maintenance costs, reduced performance of operations, and lower adoption numbers, which hamper the market growth, as there is a restriction on private sector involvement due to controlled network infrastructure.
- Non-Tariff barriers: Trade barriers result in major difficulties and hinder the expansion of the connected machine market. With this, the companies struggle with import licensing and various national technical standards. Such challenges slow down product releases and drive up the operational costs. Moreover, the trade barriers across regulatory frameworks require exclusive legal and logistical services that small companies cannot afford, further restraining the market.
Connected Machines Market: Key Insights
Report Attribute | Details |
---|---|
Base Year |
2024 |
Forecast Year |
2025-2037 |
CAGR |
14.2% |
Base Year Market Size (2024) |
USD 176.2 billion |
Forecast Year Market Size (2037) |
USD 990.1 billion |
Regional Scope |
|
Connected Machines Segmentation
Component (Hardware, Software, Services)
The hardware segment is expected to account for the largest revenue share of 52% by 2037. This growth can be attributed to factors such as rapid advancements in IoT gateways, industrial-grade sensors, and actuators used in connected machines, and growing automation across several sectors. Moreover, many public and private sectors, OEMs, and industrial automation leaders are investing in infrastructure modernization. For instance, in 2022, the National Institute of Standards and Technology (NIST) announced around $50.2 billion in subsidies and incentives to boost domestic semiconductor and sensor manufacturing, critical hardware for connected machines.
End use (Automotive, Aviation, Oil & Gas, Transportation, Power Generation & Utility, Manufacturing, Healthcare, Retail)
The manufacturing segment is expected to hold the largest revenue share of 25% in the connected machines market between 2025 and 2037. The manufacturing segment is expected to hold the largest revenue share of 25.0% between 2025 and 2037, owing to increasing incorporation of connected machines in the manufacturing sector to boost operational effectiveness, while performing predictive maintenance, which helps decrease equipment downtime. Real-time production information through IoT systems enables companies to respond quickly to equipment issues while optimizing their resource use. This transition helps manufacturers fulfill their smart manufacturing and Industry 4.0 objectives.
For instance, in November 2023, Siemens introduced the SIMATIC IPC520A Box PC with a 6-core NVIDIA Carmel processor and Jetson Xavier NX GPU. The AI-ready industrial computer delivers edge intelligence to critical manufacturing processes while enabling fast decisions for applications including machine vision and factory automation.
Our in-depth analysis of the global connected machines market includes the following segments:
Component |
|
End use |
|
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Customize this ReportConnected Machines Industry - Regional Scope
North America Market Statistics
The North America connected machines market is expected to dominate with a share of 35.2% by 2037, owing to rapid improvements in cloud technology, coupled with AI and 5G technology developments. The market has also benefited from substantial government initiatives supported by the U.S. Federal Communications Commission (FCC) and the National Telecommunications and Information Administration (NTIA). The government of Canada invested around $11.7 billion in scientific and technological innovations for FY 2023-24. The funding targets digital equality and technological advancement throughout diverse economic sectors.
The U.S. market is experiencing exponential growth due to the government’s support. The industry leadership of companies, including Microsoft, Google, and Apple, is driving continuous advancements in cloud computing features integrated with AI systems and expansive data storage capabilities. As per the 2022 report from the National Center for Science and Engineering, around 58% of firms in the information sector utilize cloud computing services, with digitalization present in more than 81% of these companies. The players are implementing scalable infrastructure, AI-powered solutions, and integration across various sectors.
APAC Market Forecasts
The Asia-Pacific connected machines market is expected to hold 25% of the total market share by 2037, owing to the initiatives by governments, as these programs encourage industrial automation and smart manufacturing. According to the Press Information Bureau, in January 2025, the digital economy generated 11.8% of India's national income in 2022-23 while producing around USD 400 billion in gross value added. The implementation of digital technologies in manufacturing and services is fueling the demand for connected machines in the region.
The market in China is expected to experience steady growth, attributed to the initiatives by the government to incorporate advanced technologies across the country. In 2023, the China Academy of Information and Communications Technology (CAICT) reported that 70% of large enterprises adopted connected machines, showing major industrial growth. The strong initiatives by the local government highlight the efforts to maintain a significant position in the industry, further propelling the market expansion.

Companies Dominating the Connected Machines Landscape
- Company Overview
- Business Strategy
- Key Product Offerings
- Financial Performance
- Key Performance Indicators
- Risk Analysis
- Recent Development
- Regional Presence
- SWOT Analysis
The global market is highly competitive, with key players from across the globe dominating the industry. Companies are continuously driving technological advancements and adopting strategic initiatives such as acquisitions, partnerships, and R&D investments to maintain a competitive edge. Strategic moves include collaboration with governments for digital infrastructure development and bolstering regional presence through localized manufacturing. Manufacturers are also focusing on AI and cloud technologies, as seen in Asia-Pacific, to enhance product offerings and penetrate emerging markets. Here is a list of key players operating in the global market:
Company Name |
Country of Origin |
Revenue Share 2024 |
Dell Connected Devices Inc. |
USA |
14% |
GE Smart Systems |
USA |
12% |
Bosch Connected Solutions GmbH |
Germany |
9% |
Cisco IoT Devices Ltd. |
USA |
8% |
Advantech Device Technologies |
Taiwan |
7% |
Rockwell Smart Devices |
USA |
XX% |
Siemens IoT Devices AG |
Germany |
XX% |
ABB Intelligent Devices Ltd. |
Switzerland |
XX% |
Honeywell Connected Hardware Inc. |
USA |
XX% |
B&R Connected Automation GmbH |
Austria |
XX% |
Beckhoff Intelligent Devices GmbH |
Germany |
XX% |
Mitsubishi Connected Solutions Corp. |
Japan |
XX% |
Schneider IoT Devices SAS |
France |
XX% |
PTC Device Innovation Inc. |
USA |
XX% |
Emerson Smart Devices Co. |
USA |
XX% |
Below are the areas covered for each company in the connected machines market:
In the News
- In January 2025, Prescient Technologies introduced a digital factory suite that includes industrial IoT-based platforms. The new suite comes with abilities of defect detection, real-time monitoring, and energy analytics.
- In May 2024, WIDMA rolled out an IoT-enabled platform for aerospace applications. The high-performance equipment is aimed at enhancing productivity and supporting Industry 4.0 in heavy industries.
Author Credits: Abhishek Verma
- Report ID: 3009
- Published Date: May 16, 2025
- Report Format: PDF, PPT