Connected Machines Market Size & Share, by Component (Hardware, Software, Services); End use - SWOT Analysis, Competitive Strategic Insights, Regional Trends 2025-2037

  • Report ID: 3009
  • Published Date: May 16, 2025
  • Report Format: PDF, PPT

Global Connected Machines Market Size, Forecast and Trend Highlights Over 2025-2037

Connected Machines Market size was valued at USD 176.2 billion in 2024 and is projected to reach USD 990.1 billion by the end of 2037, expanding at a CAGR of 14.2% during the forecast period, i.e., between 2025 and 2037. In 2025, the industry size of connected machines is estimated to reach USD 196.6 billion.

The connected machines sector has witnessed rapid shifts in production costs in recent years. As per the records by the U.S. Bureau of Labor Statistics, the Producer Price Index (PPI) for communications and related components increased from 136.9 in September 2024 to 143.2 by January 2025, signifying the increasing expenses in manufacturing components, including sensors, embedded systems, and controllers. Moreover, the changing global trade dynamics is significantly fueling the market growth. For instance, in 2023, the U.S. saw a substantial increase of 13.2% in the import of electronic components, compared to the previous year. This highlights the importance of a resilient supply chain and strategic sourcing while maintaining competitiveness. 

Connected-Machines-Market Size
Get more information on this report: Request Free Sample PDF

Connected Machines Sector: Growth Drivers and Challenges

Growth Drivers

  • Advancements in industrial automation: The surge in the deployment of industrial automation is propelling the growth of the connected machines market. These machines facilitate predictive maintenance combined with real-time asset tracking and intelligent process control to develop manufacturing into an efficient data-driven ecosystem. Governments across the globe are making significant investments in the manufacturing ecosystem. For instance, in July 2024, the U.S. National Institute of Standards and Technology (NIST) invested nearly $139 million in smart manufacturing projects under the Manufacturing USA initiative, for the acceleration of manufacturing automation in the country. This development is boosting the production efficiency, further driving the market growth.

  • Consumer demand for smart devices: The rising demand for intelligent devices worldwide is driving manufacturers to adopt IoT-powered connected technologies. Initiatives such as Digital India and Make in India by the government of India are making these technologies even more accessible while boosting innovation in the healthcare, manufacturing, and agriculture industries. The Smart Cities Mission integrates IoT applications to manage smart transportation, smart parking systems, and energy management solutions. In addition, the BharatNet Program provides broadband connectivity to rural areas by connecting the Gram Panchayats.
     

Major Technological Innovations in the Market

The market is undergoing a significant transition, as the emerging technologies are becoming more efficient and scalable. The operational landscape of industries transforms as AI at the edge works with 5G, digital twins, and blockchain. This is resulting in real-time abilities through predictive insights and transparent system connectivity. Key sectors such as manufacturing, logistics, healthcare, and the automotive industry experience advantages through these emerging trends. The table below highlights the technologies, their impacts on industry, and patterns of adoption:

Trend

Description

Industry Impact

Adoption Patterns

Edge AI Integration

Combines edge computing with AI for real-time analytics and decision-making.

Improves machine uptime, enables predictive maintenance.

Widely adopted in manufacturing (e.g., Bosch, Siemens), and utilities sectors.

5G Connectivity

High-speed, low-latency networks enabling machine-to-machine communication.

Enhances automation and supports smart infrastructure.

Automotive (Tesla, Ford) and logistics sectors in North America and East Asia.

Digital Twin Technology

Virtual replicas simulate physical systems for analysis and optimization.

Enables risk-free testing and process optimization.

Used in manufacturing, aerospace, and healthcare (Philips, GE Healthcare).

Advanced Sensors

High-precision sensors improve monitoring accuracy and environmental insights.

Boosts operational control and reduces resource waste.

Precision agriculture (John Deere), smart factories (ABB, Honeywell).

Blockchain Integration

Secures and verifies data flow across connected devices and supply chains.

Enhances product traceability and fraud prevention.

Logistics (DHL), pharma (Pfizer), and food safety chains in EU and US.

 

Impact of 5G Deployment on the Connected Machines Market

The rising adoption of 5G is accelerating the market. For instance, in 2022, Mahindra & Mahindra deployed a private 5G and advanced vehicle software flashing platform at its Pune plant. This initiative demonstrates the increasing demand for 5G by vast networks, as the technology is capable of supporting immediate data transfers while resulting in innovative improvements between manufacturing operations and asset tracking functions. The table below highlights 5G implementation and resulting outcomes:

Company

5G Implementation

Impact

Mahindra & Mahindra

5G for vehicle software flashing

Improved productivity

LG Electronics

160+ 5G AMRs in Tennessee

Enhanced logistics, agility

Maersk

5G for real-time tracking, AVs

Optimized delivery and planning

Challenge

  • Infrastructure readiness: There is a need for modern infrastructure in the deployment of connected machine solutions, as the implementation of advanced digital technologies is challenging in areas with insufficient broadband infrastructure and reliable power supply. This lack results in higher maintenance costs, reduced performance of operations, and lower adoption numbers, which hamper the market growth, as there is a restriction on private sector involvement due to controlled network infrastructure.

  • Non-Tariff barriers: Trade barriers result in major difficulties and hinder the expansion of the connected machine market. With this, the companies struggle with import licensing and various national technical standards. Such challenges slow down product releases and drive up the operational costs. Moreover, the trade barriers across regulatory frameworks require exclusive legal and logistical services that small companies cannot afford, further restraining the market.

Report Attribute Details

Base Year

2024

Forecast Year

2025-2037

CAGR

14.2%

Base Year Market Size (2024)

USD 176.2 billion

Forecast Year Market Size (2037)

USD 990.1 billion

Regional Scope

  • North America (U.S., and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

Get more information on this report: Request Free Sample PDF

Connected Machines Segmentation

Component (Hardware, Software, Services)

The hardware segment is expected to account for the largest revenue share of 52% by 2037. This growth can be attributed to factors such as rapid advancements in IoT gateways, industrial-grade sensors, and actuators used in connected machines, and growing automation across several sectors. Moreover, many public and private sectors, OEMs, and industrial automation leaders are investing in infrastructure modernization. For instance, in 2022, the National Institute of Standards and Technology (NIST) announced around $50.2 billion in subsidies and incentives to boost domestic semiconductor and sensor manufacturing, critical hardware for connected machines.

End use (Automotive, Aviation, Oil & Gas, Transportation, Power Generation & Utility, Manufacturing, Healthcare, Retail)

The manufacturing segment is expected to hold the largest revenue share of 25% in the connected machines market between 2025 and 2037. The manufacturing segment is expected to hold the largest revenue share of 25.0% between 2025 and 2037, owing to increasing incorporation of connected machines in the manufacturing sector to boost operational effectiveness, while performing predictive maintenance, which helps decrease equipment downtime. Real-time production information through IoT systems enables companies to respond quickly to equipment issues while optimizing their resource use. This transition helps manufacturers fulfill their smart manufacturing and Industry 4.0 objectives.

For instance, in November 2023, Siemens introduced the SIMATIC IPC520A Box PC with a 6-core NVIDIA Carmel processor and Jetson Xavier NX GPU. The AI-ready industrial computer delivers edge intelligence to critical manufacturing processes while enabling fast decisions for applications including machine vision and factory automation.

Our in-depth analysis of the global connected machines market includes the following segments:

Component

  • Hardware

    • IoT Gateways

    • Industrial Sensors

    • Actuators

  • Software

    • IoT Platforms

    • Data Analytics Tools

    • Security Solutions

  • Services

    • Consulting

    • Integration

    • Support & Maintenance

End use

  • Automotive

  • Aerospace & Defense

  • Manufacturing

  • Healthcare

  • Oil & Gas

  • Power & Utilities

  • Logistics & Transportation

  • Retail

  • Others

Want to customize this research report as per your requirements? Our research team will cover the information you require to help you take effective business decisions.

Customize this Report

Connected Machines Industry - Regional Scope

North America Market Statistics

The North America connected machines market is expected to dominate with a share of 35.2% by 2037, owing to rapid improvements in cloud technology, coupled with AI and 5G technology developments. The market has also benefited from substantial government initiatives supported by the U.S. Federal Communications Commission (FCC) and the National Telecommunications and Information Administration (NTIA). The government of Canada invested around $11.7 billion in scientific and technological innovations for FY 2023-24. The funding targets digital equality and technological advancement throughout diverse economic sectors.

The U.S. market is experiencing exponential growth due to the government’s support. The industry leadership of companies, including Microsoft, Google, and Apple, is driving continuous advancements in cloud computing features integrated with AI systems and expansive data storage capabilities. As per the 2022 report from the National Center for Science and Engineering, around 58% of firms in the information sector utilize cloud computing services, with digitalization present in more than 81% of these companies. The players are implementing scalable infrastructure, AI-powered solutions, and integration across various sectors.

APAC Market Forecasts

The Asia-Pacific connected machines market is expected to hold 25% of the total market share by 2037, owing to the initiatives by governments, as these programs encourage industrial automation and smart manufacturing. According to the Press Information Bureau, in January 2025, the digital economy generated 11.8% of India's national income in 2022-23 while producing around USD 400 billion in gross value added. The implementation of digital technologies in manufacturing and services is fueling the demand for connected machines in the region.

The market in China is expected to experience steady growth, attributed to the initiatives by the government to incorporate advanced technologies across the country. In 2023, the China Academy of Information and Communications Technology (CAICT) reported that 70% of large enterprises adopted connected machines, showing major industrial growth. The strong initiatives by the local government highlight the efforts to maintain a significant position in the industry, further propelling the market expansion.

Connected-Machines-Market Share
Get more information on this report: Request Free Sample PDF

Companies Dominating the Connected Machines Landscape

    The global market is highly competitive, with key players from across the globe dominating the industry. Companies are continuously driving technological advancements and adopting strategic initiatives such as acquisitions, partnerships, and R&D investments to maintain a competitive edge. Strategic moves include collaboration with governments for digital infrastructure development and bolstering regional presence through localized manufacturing. Manufacturers are also focusing on AI and cloud technologies, as seen in Asia-Pacific, to enhance product offerings and penetrate emerging markets. Here is a list of key players operating in the global market:

    Company Name

    Country of Origin

    Revenue Share 2024

    Dell Connected Devices Inc.

    USA

    14%

    GE Smart Systems

    USA

    12%

    Bosch Connected Solutions GmbH

    Germany

    9%

    Cisco IoT Devices Ltd.

    USA

    8%

    Advantech Device Technologies

    Taiwan

    7%

    Rockwell Smart Devices

    USA

    XX%

    Siemens IoT Devices AG

    Germany

    XX%

    ABB Intelligent Devices Ltd.

    Switzerland

    XX%

    Honeywell Connected Hardware Inc.

    USA

    XX%

    B&R Connected Automation GmbH

    Austria

    XX%

    Beckhoff Intelligent Devices GmbH

    Germany

    XX%

    Mitsubishi Connected Solutions Corp.

    Japan

    XX%

    Schneider IoT Devices SAS

    France

    XX%

    PTC Device Innovation Inc.

    USA

    XX%

    Emerson Smart Devices Co.

    USA

    XX%


    Below are the areas covered for each company in the connected machines market:

    • Company Overview
    • Business Strategy
    • Key Product Offerings
    • Financial Performance
    • Key Performance Indicators
    • Risk Analysis
    • Recent Development
    • Regional Presence
    • SWOT Analysis

In the News

  • In January 2025, Prescient Technologies introduced a digital factory suite that includes industrial IoT-based platforms. The new suite comes with abilities of defect detection, real-time monitoring, and energy analytics.
     
  • In May 2024, WIDMA rolled out an IoT-enabled platform for aerospace applications. The high-performance equipment is aimed at enhancing productivity and supporting Industry 4.0 in heavy industries.

Author Credits:  Abhishek Verma


  • Report ID: 3009
  • Published Date: May 16, 2025
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

Connected machines market in 2025 is evaluated at USD 196.6 billion.

The global market size was more than USD 176.2 billion in 2024 and is anticipated to grow at a CAGR of over 14.2%, reaching USD 990.1billion revenue by 2037.

The North America connected machines market is expected to dominate with a share of 35.2% by 2037, owing to rapid improvements in cloud technology, coupled with AI and 5G technology developments.

The major players in the market include Dell Connected Devices Inc., GE Smart Systems, Bosch Connected Solutions GmbH, Cisco IoT Devices Ltd., Advantech Device Technologies, Rockwell Smart Devices, Siemens IoT Devices AG, ABB Intelligent Devices Ltd., Honeywell, Connected Hardware Inc., B&R Connected Automation GmbH, Beckhoff Intelligent Devices GmbH, Mitsubishi Connected Solutions Corp., Schneider IoT Devices SAS, PTC Device Innovation Inc., Emerson Smart Devices Co.
footer-bottom-logos
GET A FREE SAMPLE

FREE Sample Copy includes market overview, growth trends, statistical charts & tables, forecast estimates, and much more.

 Request Free Sample Copy

See our insights in action - schedule your demo now!

Live Sample Reading