Foundry Robots Market Outlook:
Foundry Robots Market size was valued at USD 2.2 billion in 2024 and is projected to reach USD 6.4 billion by the end of 2034, rising at a CAGR of 11.7% during the forecast period, from, 2025 to 2034. In 2025, the industry size of foundry robots is estimated at USD 2.5 billion.
The total sales of foundry robots rely on the consistent and stable supply of raw materials and components. Mostly, the major upstream materials, including steel and aluminum, are traded heavily between Asia, Europe, and North America. In 2023, the world produced a staggering 69.5 million metric tons of aluminum, with China accounting for more than half (59.5%) of that output, according to the U.S. Geological Survey (USGS). Foundry robots, critical for casting and material handling, rely on precision parts such as high-temperature-resistant gearings and programmable logic controllers (PLCs). The U.S. and EU frequently import these parts from manufacturing powerhouses such as Japan and South Korea, reflecting the dominance of Asian countries.
As per the International Trade Commission (ITC), the imports of industrial robot parts in the U.S. exhibited an increase of over 7.0% in 2023. The expansion was favorably reinforced by the surging demand domestically and limitations in local manufacturing capacity. The interconnected nature of global supply chains is highlighted by the convergence of factors exhibited in the U.S. Another key characteristic is the clustering of assembly lines near major automotive and machinery hubs in economies such as the U.S., Germany, and Japan. Furthermore, the technological upgrades and robotics in metal casting facilities are expected to increase the sales of next-gen foundry robots. The strategic public-private investment partnerships are also amplifying the trade of foundry robot technologies.
Foundry Robots Market - Growth Drivers and Challenges
Growth Drivers
- Advanced manufacturing and industry 4.0 adoption: As Industry 4.0 principles gain traction, the demand for foundry robots is expected to result in similar trends. The rise of smart factories is likely to drive the deployment of robots, unlocking real-time insights and enabling predictive maintenance. The U.S. National Institute of Standards and Technology (NIST) highlights that automation and cyber-physical systems as central pillars of smart manufacturing. Key players are increasingly investing in digital technologies to enhance their product offerings and meet evolving customer requirements in the automotive and aerospace sectors.
Furthermore, the global smart manufacturing market is anticipated to expand at a CAGR of 13.5% through 2030, and have an indirect influence on robotic automation in the casting and forging industries.
- Workforce shortages in heavy industries: The shortage of skilled labor in foundries and metalworking plants is opening lucrative opportunities for foundry robot manufacturers. The report by the U.S. Bureau of Labor Statistics reveals that foundry worker employment has declined steadily, with job openings exceeding 15,000 annually in the U.S. alone. This explains that the talent gap and lower monetary benefits in manual work are leading to a digital and automation shift. Many industry giants are offering foundry robots integrated with advanced technologies or cobots to earn fruitful gains. Japan, China, and South Korea are prioritizing robotic installations in foundries due to the swift rise in the aging population.
Challenges
- Pricing pressure due to high CAPEX: The substantial upfront investment for the installation of foundry robots is a major challenge for their sales growth. The cost often exceeds USD 100,000 per unit for high-temperature applications. According to the World Trade Organization (WTO) report, more than 60.5% of SMEs in the manufacturing sector cite prohibitive capital requirements as a key barrier to automation adoption. This highlights that the sales of foundry robots are expected to register lower adoption among SMEs, owing to high CAPEX. To overcome this pricing issue, some companies are set to offer leasing and subscription-based models to increase their sales.
- Lack of reliable infrastructure: The poor network infrastructure is a major hurdle for the deployment of advanced foundry robots integrated with real-time robot monitoring, predictive maintenance, and remote control. This scenario is common in most developing regions due to low budgets for innovations. In 2022, the WTO ICT Access Report disclosed that only 47.5% of manufacturing zones in Sub-Saharan Africa and 52.5% in Southeast Asia had access to industrial-grade 4G/5G connectivity. This is expected to hamper the installation of smart robotic systems in foundries, which rely on high-speed data transmission.
Foundry Robots Market Size and Forecast:
| Report Attribute | Details |
|---|---|
|
Base Year |
2024 |
|
Forecast Year |
2025-2034 |
|
CAGR |
11.7% |
|
Base Year Market Size (2024) |
USD 2.2 billion |
|
Forecast Year Market Size (2034) |
USD 6.4 billion |
|
Regional Scope |
|
Foundry Robots Market Segmentation:
Application Segment Analysis
The die casting segment is projected to account for 43.5% of the global foundry robots market share by 2034. Die casting is widely used in high-volume automotive parts, such as engine blocks, transmission cases, and structural EV components. Foundry robots offer high accuracy, repeatability, and safety in handling molten metals, which is vital in die casting. Automation in die casting has the potential to reduce metal scrap by 20.5% and enhance energy efficiency by up to 30.1%, especially when paired with closed-loop robotic systems, per the U.S. Department of Energy. This is expected to accelerate the application of die castings across several industries.
End user Segment Analysis
The automotive segment is poised to hold 46.1% of the global foundry robots market share throughout the forecast period due to the casting, machining, and materials handling needs. Electrification trends are also propelling the demand for automated foundries capable of producing battery trays, motor housings, and high-precision aluminum parts. According to the analysis by the International Energy Agency, global EV sales increased by 35.5% in 2023. This same source also states that the robotic foundry lines are vital for scalable and cost-effective EV manufacturing. Overall, continuous innovations and swift registration of vehicles are likely to boost the revenues of foundry robot manufacturers.
Our in-depth analysis of the global foundry robots market includes the following segments:
|
Segment |
Subsegment |
|
Type |
|
|
Application |
|
|
End user |
|
Vishnu Nair
Head - Global Business DevelopmentCustomize this report to your requirements — connect with our consultant for personalized insights and options.
Foundry Robots Market - Regional Analysis
APAC Market Insights
The Asia Pacific foundry robots market is anticipated to capture 40.1% of the global revenue share by 2034, owing to the robust expansion of heavy manufacturing and automotive sectors. The high-volume die casting needs and hefty government ICT investments are also contributing to the trade of foundry robots. Continuous technological innovations such as AI-enabled pouring and vision-guided robotic trimming are expected to boost the profits of key producers. The maturing 5G infrastructure and industrial digitalization programs are expected to increase the application of next-gen foundry robots. The favorable government initiatives and positive foreign direct investments are set to expand the production and commercialization of foundry robots.
The China foundry robots market are projected to increase at a high pace, owing to the massive manufacturing base and aggressive smart factory policies. The digital shift has led to the swift integration of AI and IoT in robotics. The Ministry of Industry and Information Technology (MIIT) states that the investments in robotic casting increased by 26.6% year-over-year in 2023. Also, the government-led fiscal incentives, such as tax deductions up to 50.3% for smart foundry upgrades, have encouraged widespread adoption of foundry robots. The positive government support in the form of subsidies or funding aids manufacturers in earning high profits. Foundry automation is gaining traction across sectors, including EV, aerospace, and defense, owing to the Made in China 2025 initiative. Investing in the country is likely to offer high returns in the coming years.
Country-Specific Insights
|
Country |
Govt Spending Increase (2013-2023) |
of Adopting Organizations (2023) |
|
Japan |
+68.5% |
82,100+ foundries (robotic enabled) |
|
India |
+44.2% |
1.6 million+ manufacturers automated |
|
Malaysia |
+118.6% |
Doubled from 2013-2023 |
|
South Korea |
+53.1% |
Over 210,100 industrial robot units in use |
North America Market Insights
The North America foundry robots market is expected to increase at a CAGR of 10.1% from 2025 to 2034. The automotive, aerospace, and defense manufacturing sectors are driving the sales of foundry robots. The rise in federal investments for smart and automated manufacturing is set to accelerate the production and commercialization of foundry robots in the coming years. The incentivization of localized robotic assembly and the reshoring of foundry operations by the government is also contributing to the overall market growth. The swift expansion of robust communication networks is expected to amplify the use of foundry robots.
In the U.S., the sales of foundry robots market are driven by supportive government policies and funding initiatives. The strong presence of the automotive, aerospace, and defense sectors is opening lucrative doors for foundry robot manufacturers. The federal government invested USD 128.4 billion in ICT programs in 2023. The foundry automation is being fast-tracked through initiatives such as the Manufacturing USA network and NIST’s Smart Manufacturing Innovation Centers. Robotics-enabled die casting is used extensively in EV part production and is supported by hefty investments through the Department of Energy’s Industrial Efficiency programs. The digitally advanced end users are poised to fuel the sales of innovative foundry robots in the years ahead.
Europe Market Insights
The Europe foundry robots market is estimated to account for 22.5% of the global revenue share throughout the study period, due to automotive electrification and regulatory ESG. The Industry 5.0 integration is also propelling the demand for foundry robots. The automation of high-precision casting in automotive and aerospace foundries is further fueling the application of foundry robots. Germany and France are rapidly transitioning to robotic pouring and material handling processes, which are set to boost the EU's position in the global landscape. In addition, manufacturers are increasingly implementing robotics with real-time monitoring, predictive maintenance, and green energy compliance, owing to the favorable Foundry 4.0 movement, backed by the European Union Agency for Cybersecurity’s frameworks and the EU’s Horizon Europe program.
Germany leads the sales of foundry robots market is expected to register a CAGR of 9.1% from 2024 to 2034. The country’s dominance in the automotive and industrial machinery sectors is propelling the demand for foundry robots. The early adoption of Industry 4.0. and strong presence of tech-savvy consumers is also increasing the adoption of advanced foundry robots. Bitkom reveals that nearly 3.5% of the country’s ICT budget in 2023 was allocated directly to robotic automation in the casting and foundry sectors. Furthermore, the initiatives such as Made in Germany Digital and the Federal Ministry for Digital and Transport’s (BMDV) AI action plans, which offer grants covering up to 40.1% of capital expenditures for digital manufacturing, are poised to attract several international players.
Country-Specific Insights
|
Country |
2024 Market Demand (€ Billion) |
ICT Budget for Foundry Robots(2023) |
2020 Allocation |
|
United Kingdom |
€0.9 |
2.2% |
1.4% |
|
Germany |
€3.0 |
3.5% |
2.1% |
|
France |
€1.8 |
2.8% |
1.9% |
Key Foundry Robots Market Players:
- Company Overview
- Business Strategy
- Key Product Offerings
- Financial Performance
- Key Performance Indicators
- Risk Analysis
- Recent Development
- Regional Presence
- SWOT Analysis
The foundry robots market is characterized by the presence of gigantic companies and the increasing emergence of start-ups. The top 3 players together account for over 35.5% of the global share. Leading companies are focused on investing heavily in digital technologies to boost the efficiency of their products and attract a wider customer base. The Japanese companies are holding a dominant position in the global landscape owing to their know-how strategies. The U.S. and German manufacturers are concentrating on cloud-enabled systems and industrial IoT integration to boost their revenue shares.
Here is a list of key players operating in the global foundry robots market:
|
Company Name |
Country of Origin |
Revenue Share 2024 |
|
ABB Ltd. |
Switzerland |
13.4% |
|
FANUC Corporation |
Japan |
11.8% |
|
KUKA AG |
Germany |
10.5% |
|
Yaskawa Electric Corporation |
Japan |
9.9% |
|
Kawasaki Heavy Industries, Ltd. |
Japan |
8.6% |
|
Mitsubishi Electric Corporation |
Japan |
xx% |
|
Hyundai Robotics |
South Korea |
xx% |
|
Rockwell Automation, Inc. |
USA |
xx% |
|
Comau S.p.A. |
Italy |
xx% |
|
Nachi-Fujikoshi Corp. |
Japan |
xx% |
|
Siemens AG |
Germany |
xx% |
|
Estun Automation Co., Ltd. |
China |
xx% |
|
Sansera Engineering Ltd. |
India |
xx% |
|
Gading Kencana Sdn. Bhd. (Robotics Div.) |
Malaysia |
xx% |
|
Advanced Robotics Australia Pty Ltd. |
Australia |
xx% |
|
ABB Ltd. |
Switzerland |
xx% |
|
FANUC Corporation |
Japan |
xx% |
|
KUKA AG |
Germany |
xx% |
|
Yaskawa Electric Corporation |
Japan |
xx% |
|
Kawasaki Heavy Industries, Ltd. |
Japan |
xx% |
Below are the areas covered for each company in the foundry robots market:
Recent Developments
- In May 2024, FANUC Corporation announced the launch of a Zero-Touch Foundry Automation Platform. The company reports a 9.3% YoY rise in automation segment revenue in the second quarter of 2024.
- In March 2024, ABB, Ltd. unveiled its IRB 7710-X foundry robot series integrated with AI-guided vision systems. The company estimates that the solution offers high-precision die casting and metal pouring.
- In February 2024, KUKA AG introduced its iiQoT Cloud Foundry Suite, tailored to monitor and optimize real-time robotic operations in casting environments via a secure private 5G network. This platform reduced predictive maintenance costs by 21.5% and enhanced overall equipment effectiveness by 17.1%.
- Report ID: 3878
- Published Date: Jul 25, 2025
- Report Format: PDF, PPT
- Get detailed insights on specific segments/region
- Inquire about report customization for your industry
- Learn about our special pricing for startups
- Request a demo of the report’s key findings
- Understand the report’s forecasting methodology
- Inquire about post-purchase support and updates
- Ask About Company-Level Intelligence Additions
Have specific data needs or budget constraints?
Inquiry Before BuyingFrequently Asked Questions (FAQ)
Foundry Robots Market Report Scope
FREE Sample Copy includes market overview, growth trends, statistical charts & tables, forecast estimates, and much more.
Connect with our Expert
