Global Ultrasonic Testing Market Size, Forecast and Trend Highlights Over 2025-2037
Ultrasonic Testing Market size was valued at USD 3.7 billion in 2024 and is expected to secure a valuation of USD 8.1 billion in 2037, expanding at a CAGR of 7.1% during the forecast period, i.e. 2025-2037. In 2025, the industry size of Ultrasonic testing is evaluated at USD 3.7 billion.
Rising standards about safety compliance and regulatory requirements are resulting in significant investments in advanced ultrasonic testing equipment. Organizations are actively developing innovative products and introducing them to the market. In April 2024, Baker Hughes unveiled the Krautkrämer CL Go+, an ultrasonic precision thickness gauge designed for applications in the automotive and aerospace industries. The tool is effective for metal component evaluations, including aluminum, steel, copper, and bronze, by maintaining strict quality standards. Innovation in ultrasonic testing is making the method more powerful at the same time, as it is an essential element to support industry standards, which prioritize safety, quality, and operational efficiency in important sectors.
Ultrasonic Testing Sector: Growth Drivers and Challenges
Growth Drivers
Increasing adoption in the oil and gas industry: Technical enhancements of ultrasonic testing within the oil and gas sector are emerging from industry demands for accurate solutions during offshore and remote operations. Companies are introducing newly designed specialized tools that help with pipeline inspection and integrity monitoring to address the rising requirements of advancements. In October 2024, NDT Global, in collaboration with Aramco, launched a 56-inch ultrasonic inline inspection tool tailored to meet the inspection requirements of integrated oil and gas operations. Such innovations are demonstrating reliance on advanced ultrasonic testing technology to conduct both real-time pipeline health evaluations and corrosion detection and weld assessment procedures.
Rising awareness of preventive maintenance: Strategies in several industries rely on ultrasonic testing as an indispensable component of predictive and preventive maintenance, which enables early identification of equipment defects, wear patterns, and material degradation. This process-based strategy addresses potential issues before they lead to equipment failures, resulting in minimized unplanned downtimes and longer equipment service life. Many organizations from different sectors are using advanced ultrasonic testing platforms as a way to enhance their preventive maintenance programs while sustaining equipment reliability. In January 2025, Mitsubishi Heavy Industries Compressor International Corporation (MCO-I) integrated Phased Array Ultrasonic Testing (PAUT) into its steam turbine maintenance processes. Such adoptions of UT devices enable organizations to widely deploy preventive maintenance programs.
Challenges
Consumption from alternatives: The market is facing obstacles due to the availability of its alternatives including eddy current testing, liquid and penetrant testing in the market. These testing methods are cost-effective, provide faster results, and are able to detect flaws without the need for any external energy input. The UT technology faces challenges for widespread usage since many businesses are choosing other inspection approaches that provide expedited results or custom testing features.
Ultrasonic Testing Market: Key Insights
| Report Attribute | Details |
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Base Year |
2024 |
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Forecast Year |
2025-2037 |
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CAGR |
7.1% |
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Base Year Market Size (2024) |
USD 3.7 billion |
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Forecast Year Market Size (2037) |
USD 8.1 billion |
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Regional Scope |
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Ultrasonic Testing Segmentation
Type (Time-Of-Flight Diffraction, Phased Array, Immersion Testing, Guided-Wave Testing, Acoustography)
The time of flight diffraction segment in ultrasonic testing market is expected to hold a revenue of 30% during the forecast period, as it provides precise detection capabilities with detailed inspection results for weld investigations. In welded joints, the ToFD demonstrates excellent performance, identifying cracks and voids mostly within several sectors. ToFD provides enhanced detection capabilities, making it the primary technology for testing welded structure integrity, particularly in pressure-sensitive applications and critical infrastructure.
The aerospace sector demonstrates increasing adoption of ToFD technology, which contributes to the segment’s expansion. The aerospace sector relies on ToFD for top-quality inspections of its composite materials and aircraft wings and engine components to maintain flight safety standards. ToFD detection is becoming essential in aerospace operations as it reveals hidden flaws without harming material quality, which is resulting in broader aviation maintenance acceptance and manufacturing process adoption across the sector.
Vertical (Manufacturing, Oil & Gas, Aerospace, Automotive, Public Infrastructure, Power Generation)
The manufacturing segment is expected to hold a share of 29% during the forecast period. The ultrasonic testing market is experiencing increasing growth due to manufacturing environments requiring advanced inspection technologies that perform more quickly and efficiently. Manufacturers are emphasizing obtaining technologies that enhance operational efficiency with faster inspection times. In June 2024, EVIDENT released the 39DL PLUS ultrasonic thickness gauge, featuring fast scanning speeds and integrated wireless capabilities, streamlining data collection and analysis in manufacturing environments. Such innovations are resulting in productivity enhancements due to real-time data sharing, with inspection accuracy and speed both experiencing improvements.
Our in-depth analysis of the global ultrasonic testing market includes the following segments:
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Application
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Customize this ReportUltrasonic Testing Industry - Regional Scope
North America Market Analysis
The North America ultrasonic testing market is expected to hold a share of 30% during the analysis period. This growth is attributed to the rising industries' focus on safety regulations and quality standards. Companies in aerospace, automotive and energy sectors, are currently facing more regulatory demands, thus they prefer non-destructive UT techniques to maintain compliance. The detection of internal structural defects by UT technology ensures material safety through non-destructive testing, which simultaneously minimizes operational risks, thus making it vital for maintaining compliance with quality standards in the manufacturing facilities.
The market in the U.S. is expected to grow at a steady pace, owing to the modernized industrial infrastructure and mandatory preventive maintenance. The expansion of industries such as oil & gas, power generation, and transportation requires dependable non-destructive testing methods to ensure reliable asset inspections. Real-time, accurate results and nondestructive capabilities of UT prevent substantial downtimes and early issue detections, leading to longer critical asset lives, thus propelling the market.
The rising emphasis on environmental and sustainability is also boosting the market growth. Ultrasonic testing emerges as the most appropriate solution for critical infrastructure monitoring as it uses non-destructive methods to assess components while maintaining full environmental compliance. UT enables industries to accomplish regulatory requirements while minimizing environmental impacts of their operations, particularly when quality materials and structures maintain sustainability standards in the construction, aerospace, and energy sectors.
Asia Pacific Market
The ultrasonic testing market in Asia Pacific is expected to hold a share of 26% during the stipulated timeframe. The market experiences strong growth due to increasing automation and digitalization initiatives. The adoption of Industry 4.0 technology, along with advanced manufacturing methods and automated inspection tools, is making industries depend on ultrasonic testing for real-time quality control functions. Ultrasonic testing, when combined with automated production lines, delivers operational improvements while decreasing human errors and producing better quality products, thus making it crucial for various industries.
The market in China is all set to witness rapid growth, due to rising manufacturing sector. China upholds its position as the world's top manufacturer while currently experiencing an increase in advanced non-destructive testing methods needed to verify product quality and operational efficiency. Industries such as automotive, electronics, and heavy machinery depend largely on ultrasonic testing owing to its importance in maintaining product precision. Manufacturers are adopting ultrasonic testing technologies to discover underlying material flaws without material destruction, as production safety regulations and quality control needs are continually expanding.
Continuous expansion of infrastructure construction projects across transportation and energy development, alongside construction works, is resulting in a rising demand for ultrasonic testing. The substantial investments in infrastructure development are propelling the requirement for effective inspection tools for materials, welds, and pipelines. Ultrasonic testing represents an efficient yet budget-friendly non-destructive method for maintaining critical infrastructure components such as bridges and tunnels, as well as pipelines throughout the massive infrastructure growth.
Companies Dominating the Ultrasonic Testing Landscape
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The market is highly competitive, with several key players offering advanced solutions across various industries. Prominent companies such as Olympus Corporation, GE Inspection Technologies, Sonatest Ltd., and MISTRAS Group lead the market with innovative products like phased array and time-of-flight diffraction systems. These companies focus on expanding their product portfolios, enhancing accuracy, and improving user-friendliness through technological advancements. Additionally, partnerships and collaborations, such as those between NDT Global and Aramco, are driving market growth. The increasing demand for non-destructive testing (NDT) in sectors like aerospace, automotive, and energy continues to fuel competition and innovation in the market. Here are some key players operating in the global market:
- Baker Hughes
- Company Overview
- Business Strategy
- Key Technology Offerings
- Financial Performance
- Key Performance Indicators
- Risk Analysis
- Recent Development
- Regional Presence
- SWOT Analysis
- Olympus Corporation
- MISTRAS Group
- Eddyfi/NDT
- T.D. Williamson Inc.
- Bosello High Technology Srl.
- Fischer Technology Inc.
- Cygnus Instruments Ltd.
- NDT Global GmbH
- LynX Inspection
In the News
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In June 2024, Vallourec's Tianda Chuzhou facility in China advanced its inspection capabilities by implementing phased array ultrasonic testing (PAUT) technology, ensuring precise evaluation of tube quality.
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In May 2024, Thornetix, in collaboration with Ionix Advanced Technologies, introduced an advanced high-temperature ultrasonic testing feature. This innovation integrates digital signal processing and wireless communication, enabling real-time data transmission and analysis in manufacturing environments.
Author Credits: Abhishek Verma
- Report ID: 5020
- Published Date: May 12, 2025
- Report Format: PDF, PPT
