Overhead Conductor Market Analysis

  • Report ID: 5612
  • Published Date: Jul 22, 2025
  • Report Format: PDF, PPT

Overhead Conductor Market Segmentation:

Type Segment Analysis

The ACSR (aluminum conductor steel reinforced) segment is anticipated to hold a 32% share during the forecast period as it is cost-effective, has high tensile strength, and is suitable for long-span transmission lines. In March 2024, Houston Wire & Cable replaced HV overhead conductor production lines in Texas, raising capacity for ACSR products to meet U.S. infrastructure contract demands.  The steel core of ACSR provides it with mechanical strength, which makes it ideal for adverse weather conditions and high-distance electricity transmission. Its widespread application in traditional grid uses ensures long-term demand. As the global need for electricity is growing, ACSR's significant presence and flexibility is estimated to continue fueling its dominant position.

Material Segment Analysis

The aluminum segment is likely to command a 62.5% share through 2037 due to its light weight, low cost, and better conductivity for overhead transmission. In October 2024, Midal Cables introduced high-performance AAAC (All Aluminum Alloy Conductor) for sub-tropical overhead lines, field-tested in Florida and southern California to enable quick installation and resistance to corrosion. The dominance of aluminum is driven by its widespread usage in ACSR, AAAC, and other conductor types, allowing for a mixture of strength and efficiency. Its widespread availability and recyclability conform to the sustainability model, further driving adoption. The segment growth is supported by rising demand for efficient transmission of power in industrial and urban areas. With energy efficiency and grid reliability becoming the focus for utilities, the application of aluminum in conducting production is likely to continue to increase. 

Current Type Segment Analysis

The High Voltage Alternating Current (HVAC) segment is anticipated to hold 77% of the market by 2037 due to its widespread usage in long-distance power transmission and compatibility with the current grid infrastructure. In July 2024, Sumitomo's Shinagawa plant began trials for electrification-capable conductors on composite conductors for sub-urban retrofits of the grid with greater than 200 kV capacity. HVAC conductors ensure effective distribution of electricity via national and regional grids to fulfill high-capacity requirements. Their excellence is supplemented by the international push for grid modernization and integration of renewable energy. The segment is fueled by development in transmission network upgradation in order to deal with the rising demand. HVAC remains the pillar of global power systems. The HVAC industry also benefits from the development of new technologies like HTLS and smart conductors that enhance ampacity and reduce losses without the need for new infrastructure. 

Our in-depth analysis of the global market includes the following segments:

Segment

Subsegments

Type

  • AAC (All Aluminum Conductor)
  • ACSR (Aluminum Conductor Steel Reinforced)
  • ACAR (Aluminum Conductor, Alloy Reinforced)
  • AAAC (All Aluminum Alloy Conductor)
  • Aluminum Clad Steel Conductor (ACS)
  • Aluminum Clad Invar (ACI)

Material

  • Aluminum
  • Steel
  • Aluminum Alloy

Voltage

  • Up to 170kV
  • 221-345kV
  • 550 - 745kV
  • Above 745kV

Current Type

  • HVAC (High Voltage Alternating Current)
  • HVDC (High Voltage Direct Current)

Rated Strength

  • High Rated Strength
  • Extra High Rated Strength
  • Ultra-High Rated Strength

Application

  • Power Distribution
  • Transmission Line

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

In 2024, the industry size of overhead conductor was USD 12.5 billion.

The global overhead conductor market size was USD 12.5 billion in 2024 and is expected to reach USD 24.8 billion by the end of 2037, expanding at a CAGR of 5.7% during the forecast period, i.e., 2025-2037. In 2025, the industry size of overhead conductor will be valued at USD 13.3 billion.

Key players in the market are Nexans, Prysmian Group, Sumitomo Electric Industries, Ltd., CTC Global Corporation, Southwire Company, LLC, General Cable (Prysmian subsidiary), 3M, LS Cable & System, Taihan Electric Wire & Cable, Apar Industries Ltd., KEI Industries Ltd., Lamifil NV, Tratos S.p.A., LUMPI BERNDORF Draht und Seilwerk GmbH, NKT A/S.

The ACSR (Aluminum Conductor Steel Reinforced) segment is anticipated to lead the overhead conductor market during the forecast period.

Asia Pacific is predicted to dominate the overhead conductor market during the forecast period.
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