Automotive Fuel Tank Market Analysis

  • Report ID: 528
  • Published Date: Aug 27, 2025
  • Report Format: PDF, PPT

Automotive Fuel Tank Market Segmentation:

Capacity Segment Analysis

The 45 - 70 L capacity segment is predicted to maintain its dominant position with a 46% automotive fuel tank market share through 2035, as this size is ideally suited for the requirements of the huge worldwide fleet of passenger cars, SUVs, and light trucks. This capacity offers the optimum compromise of vehicle range, weight, and packaging space and is thus the standard choice for most high-volume vehicle platforms. Standard labels with high visibility of a vehicle's fuel economy and range encourage makers to optimize their fuel capacity to provide the most desirable figures to consumers. In July 2024, China introduced its revised GB 44495-2024 mandatory energy consumption labeling standard for gasoline and diesel vehicles. This regulation forces OEMs to carefully engineer the tank capacity to get the best official range rating of the vehicle on standardized test protocols, solidifying the popularity of the 45-70L range.

Vehicle Type Segment Analysis

The passenger car segment is predicted to hold a commanding 65% automotive fuel tank market share by 2035, driven by the sheer scale of global passenger car production and the spread of their increasingly sophisticated fuel systems. As the industry moves toward electrification, the sheer volume of internal combustion and hybrid passenger cars that are produced annually guarantees premium-volume demand for advanced fuel tanks. The sophistication of modern fuel systems came to the fore in October 2024, when Panasonic expanded its VERZEUSE cybersecurity series to include specialized tools for monitoring the security and integrity of fuel system components in passenger cars. The ongoing evolution of passenger cars as hybrid platforms is one of the most critical reasons behind the dominance of this segment.

Fuel Type Segment Analysis

The gasoline segment is likely to hold around 69% share through 2035, with gasoline remaining the fuel of choice for the largest vehicle market to power both conventional internal combustion engines and growing hybrid electric vehicles. Global regulations are focused on extracting more from gasoline engines rather than eliminating them in the near future, ensuring continued demand for gasoline tanks. A key policy in support of this is the newly released U.S. CAFE standards in June 2024 that mandate dramatic fuel economy improvements for gasoline-powered passenger cars and light trucks through model year 2031. Dominance in the gasoline category is also secured by consumer-focused policies that strive to maximize transparency and efficiency for gasoline-powered vehicles.

Our in-depth analysis of the automotive fuel tank market includes the following segments:

Segment

Subsegments

Capacity

  • Less than 45 L
  • 45 - 70 L
  • Above 70 L

Material Type

  • Plastic  
    • Single-layer 
    • Multi-layer/barrier 
  • Aluminum 
  • Steel 

Vehicle Type

  • Passenger Cars 
  • Light Commercial Vehicles 
  • Medium and Heavy Commercial Vehicles 
  • Buses and Coaches 

Fuel Type

  • Gasoline 
  • Diesel 
  • Flex-fuel / Ethanol blends 
  • Hydrogen 
  • CNG and LPG

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

In 2025, the industry size of automotive fuel tank is estimated at USD 20.5 billion.

The global automotive fuel tank market size was USD 20.5 billion in 2025 and is expected to reach USD 33.3 billion by the end of 2035, expanding at a CAGR of 5% during the forecast period, i.e., 2026-2035. In 2026, the industry size of automotive fuel tank will be valued at USD 21.5 billion.

Key players in the market are Continental AG, Magna International, Kautex Textron GmbH & Co. KG, Plastic Omnium, YAPP Automotive Systems, TI Fluid Systems, Allgaier Werke GmbH, Motherson Sumi Systems Limited, Martinrea International Inc., Boyd Welding, DALI & SAMIR ENGINEERING PVT. LTD., Posco Co., Ltd.

The passenger segment is anticipated to lead the automotive fuel tank market during the forecast period.

Asia Pacific is anticipated to dominate the automotive fuel tank market during the forecast period.
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