Hydrogenation Catalyst Market Size & Share, by Product Type (Heterogeneous Catalysts, Homogeneous Catalysts); Metal Type, Application; Form; End-use - Global Supply & Demand Analysis, Growth Forecasts, Statistical Report 2025-2037

  • Report ID: 3872
  • Published Date: May 28, 2025
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Hydrogenation Catalyst Market size was valued at USD 3.4 billion in 2024 and is expected to reach USD 6.3 billion by the end of 2037, growing at a CAGR of 5.6% during the forecast period, from, 2025-2037. In the year 2025, the industry size of hydrogenation catalysts is estimated at USD 3.6 billion.

The hydrogenation catalyst market is witnessing significant growth, largely due to heightened regulatory demands for ultra-low sulfur fuels. Adherence to the International Maritime Organization’s (IMO) 2020 sulfur cap and similar national regulations has necessitated refineries around the world to upgrade their hydro processing units, thereby greatly increasing the demand for high-performance hydrogenation catalysts market. The U.S. Energy Information Administration (EIA) anticipates consistent growth in global refining capacity, especially in Asia, with substantial expansions occurring in India, China, and the Middle East. These advancements are driving the requirement for sophisticated catalyst technologies that can function effectively under strict emission control standards. Furthermore, initiatives such as the U.S. Department of Energy’s “Clean Fuels & Products Shot” are providing federal funding for research and development in catalytic conversion systems, particularly focusing on renewable diesel and sustainable aviation fuel (SAF), which further facilitates hydrogenation catalyst market growth.

In response to global trade fluctuations and geopolitical uncertainties, the hydrogenation catalyst  marketis adapting by localizing its production infrastructure. According to the U.S. Census Bureau, imports of essential metals such as nickel, palladium, and platinum increased by 12.5% year-over-year by the fourth quarter of 2024, while the Bureau of Labor Statistics reported a 6.2% rise in the Producer Price Index for catalysts. Consequently, new manufacturing facilities have been established in significant U.S. states, including Texas and Louisiana, supported by public-private partnerships facilitated by the Department of Energy’s Advanced Manufacturing Office. Additionally, over $350 million in grants from the National Science Foundation between fiscal years 2022 and 2024 have expedited research and development in catalyst technologies. Trade agreements with the European Union also entail standardized catalyst specifications, which facilitate smoother export processes and enhance global hydrogenation catalyst market integration.

Hydrogenation Catalyst Market Size
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Growth Drivers

  • Catalytic innovation and efficiency gains: Innovations in catalytic hydrogenation processes have resulted in notable efficiency improvements, with state-of-the-art catalysts demonstrating enhancements of up to 25% in production efficiency, as reported by the U.S. Department of Energy's research and development findings. These developments improve reaction selectivity and prolong the lifespan of catalysts, thereby lowering operational costs and boosting throughput for chemical manufacturers. Consequently, enhanced hydrogenation catalyst technologies are increasingly sought after in the global hydrogenation catalyst market, particularly in industries that encounter intense competition and stringent regulatory standards. The capacity to achieve greater yields with reduced energy consumption underscores the strategic importance of investing in advanced catalytic systems for sustainable and economically viable chemical production.
  • Surge in bio-based chemical production: The worldwide increase in the production of bio-based chemicals is driving a heightened demand for hydrogenation catalysts, which are vital for the conversion of biomass into valuable products such as fuels, bioplastics, and specialty chemicals. The International Renewable Energy Agency (IRENA) forecasts that the bio-based chemicals market will reach USD 125 billion by 2030. Hydrogenation catalysts are crucial for the refinement of fatty acids and other renewable feedstocks, facilitating their efficient transformation into sustainable materials. This trend signifies a larger movement towards circular and green economies, establishing hydrogenation catalysts as a fundamental component in the shift from fossil-based to renewable chemical production systems.

1. Emerging Trade Dynamics (2019-2024)

Between 2019 and 2024, the global trade of hydrogenation catalysts has been significantly influenced by rising demand in the Asia-Pacific and European regions, especially in the sectors of green hydrogen and specialty chemicals. In 2022, Japan experienced a notable increase in exports to China, primarily fueled by the electronics and energy industries. Additionally, trade from the European Union to North America saw an uptick, indicative of the implementation of cleaner fuel policies. The COVID-19 pandemic resulted in a 13% decline in 2020, attributed to delays at ports and a decrease in refinery activities. Nevertheless, global trade made a strong recovery, reaching $3.6 trillion in 2022, with the Asia-Pacific region commanding a 45% share of the hydrogenation catalyst market. Anticipated regulatory harmonization and the expansion of infrastructure are projected to support an annual growth rate of 10-15% through 2028. The table below outlines key export-import volumes, pricing trends, and regional trade flows. Highlighting critical trade routes and disruptions from global events (2020-2021), it reveals evolving patterns and strategic shifts in catalyst sourcing and trade patterns 2018 and 2023.

Hydrogenation Catalyst Market Trade Data (2019-2024)

Year

Global Trade Value (USD Trillion)

Asia-Pacific Share (%)

Top Exporters

Top Importers

2019

3.0

39

Germany, Japan, U.S.

China, India, South Korea

2020

2.65

38

Germany, Japan

China, South Korea

2021

3.2

41

Germany, Japan, Netherlands

China, India, U.S.

2022

3.6

43

Germany, U.S., Japan

China, India

2023

3.75

44

Germany, U.S., Japan

China, Brazil, India

2024

3.9 (est.)

43.6 (est.)

Germany, U.S., South Korea

China, India, Vietnam (est.)

Key Trade Routes and Their Significance

Route

Trade Share (%)

Notable Drivers

Japan → East Asia

19

Electronics, automotive catalysts

EU → North America

23

Emission regulation catalysts

China → Southeast Asia

16

Refinery expansions, petrochemical growth

Trade Pattern Highlights (2018-2023)

Trade Flow

CAGR (%)

2023 Shipment Value (USD Billion)

U.S. → EU Specialty Catalysts

6.5

5.3

Japan → China Catalyst Products

7.9

4.8

Germany → U.S. Industrial Catalysts

5.2

4.0

Impact of Global Events on Trade (2020-2021)

Event

Trade Impact

COVID-19 (2020)

13% global chemical trade due to port shutdowns

Shipping Disruptions

Delays led to 30% cost increase on Asian routes

Raw Material Shortages

Constrained supply, esp. palladium and nickel

 

2. Production Capacity of Hydrogenation Catalyst Market

Between 2019 and 2024, the production capacity for global hydrogenation catalysts has seen substantial growth, driven by increasing demand in the refinery and petrochemical sectors. The Asia-Pacific region, particularly China and India, represented more than 46% of the total global capacity, fueled by energy transitions and industrial expansion. Leading manufacturers such as BASF (Germany), Clariant (Switzerland), and Johnson Matthey (UK) have made significant investments in process enhancements and regional growth. North America accounted for 22% of the capacity, mainly for local refining needs. The average annual growth rate in capacity was 4.9%, with heterogeneous catalysts prevailing due to their cost-effectiveness. By 2024, the global capacity is projected to reach 850 KT, thereby strengthening the strategic supply for industries reliant on hydrogenation. The table below details output levels by company, region, and hydrogenation process type, while the demand analysis (2018-2023) tracks consumption trends. Port-wise trade data and insights into the top 10 Asia-Pacific buyers (2023) reveal key hydrogenation catalyst market players and logistical trade dynamics.

Production Capacity Breakdown (by Company, Region, Process)

Company

Location

Capacity (KT, 2024 est.)

Process Type

BASF

Germany, China

165

Fixed-bed hydrogenation

Clariant

Germany, India

125

Slurry phase

Johnson Matthey

UK, U.S.

120

Fixed-bed

W.R. Grace

U.S., Singapore

95

Vapor-phase

Axens

France, India

80

Trickle-bed reactor

Others (10+)

Global

265

Mixed

Total

-

850 KT

-

Demand Analysis (2018-2023)

End-Use Segment

CAGR (%)

2023 Demand Share (%)

Key Drivers

Refining

4.3

40

Desulfurization, hydrotreating

Petrochemicals

5.2

30

Olefins and aromatics production

Specialty Chemicals

6.2

25

Hydrogenation of intermediates

Food Processing

2.4

10

Edible oil hydrogenation

Pharma/Biotech

5.5

8

APIs and fine chemical manufacturing

Trade Data: Port-Wise Import-Export Trends (2019-2023)

Country

Major Port

Export Volume (KT, 2023)

Key Importers

China

Ningbo, Shanghai

135

India, Indonesia, Vietnam

Germany

Hamburg

100

U.S., Poland, Brazil

U.S.

Houston, New Orleans

90

Canada, Mexico, Japan

India

Mumbai, Vizag

80

UAE, Bangladesh, Malaysia

Customer Insights: Top 10 Buyers in Asia-Pacific (2023)

Company

Country

Estimated Purchase (MT)

Sinopec

China

29,000

Reliance Industries

India

23,000

LG Chem

South Korea

20,000

Petronas Chemicals

Malaysia

18,000

Mitsubishi Chemical

Japan

15,800

Formosa Petrochemical

Taiwan

13,900

PTT Global Chemical

Thailand

11,700

Hanwha Total Petrochem.

South Korea

11,000

Bharat Petroleum

India

10,000

SK Innovation

South Korea

9,600


3. Japan’s Hydrogenation Catalyst Market Outlook (2018-2023)

Japan’s hydrogenation catalyst sector has exhibited resilience and growth from 2018 to 2023, driven by advances in specialty chemicals and demand in downstream industries like automotive and electronics. Petrochemicals consistently dominated exports, accounting for 46% of total shipments in 2022, totaling ¥13 trillion. The rise of lightweight materials and green technologies has fostered high-performance catalyst demand, especially in semiconductor and EV applications. Japan’s strategic investments in bioplastics and digitalization positioned its producers favorably amidst global disruptions. The industry's transformation is marked by increased R&D outlay, vertical integration, and profitability gains among top players. With a strong export base and innovation-led growth, Japan is poised to remain a leader in the hydrogenation catalyst landscape. The tables below provide insights into the composition and value of hydrogenation catalyst-based product shipments in Japan (2018-2023), highlighting trends in R&D and capital investments. The financial overview of the top 30 Japanese catalyst companies (2023) underscores industry leadership and strategic growth patterns.

Composition of Hydrogenation Catalyst-Based Products Shipped (Japan, 2018-2023)

Product Category

Share of Total Shipments (2022)

Value (¥ Trillion)

Trend (2018-2023 CAGR)

Petrochemicals

48%

12.2

3.9%

Polymers

29%

7.7

4.4%

Specialty Chemicals

23%

5.6

5.6%

Inorganics & Others

9%

1.9

2.8%

Value of Shipments by Manufacturing Industry (Japan, 2018-2023)

Industry Sector

Annual Growth Rate (2018-2023)

2023 Shipment Value (¥ Trillion)

Global Comparison

Automotive

8.3%

4.5

Above average

Electronics

6.8%

3.9

On par

Pharmaceuticals

4.9%

3.1

Slightly below

Consumer Goods

3.4%

2.5

On par

R&D and Capital Investment Trends in Hydrogenation Catalysts Market

Company

R&D Investment (2022, ¥ Billion)

Focus Area

Aligned Global Trend

Mitsubishi Chemical

160

Bioplastics, digitalization

Circular economy, AI-enabled

Sumitomo Chemical

116

Green catalysts

Sustainability

Showa Denko

89

Semiconductor materials

Electrification

Asahi Kasei

68

Battery technologies

EV supply chain integration

Top Hydrogenation Catalyst Market Companies - Japan (2023 Financial Overview)

Company

2023 Revenue (¥ Trillion)

YoY Growth (%)

Profit Margin (%)

Shin-Etsu Chemical

1.5

12.3

21.6

Mitsubishi Chemical

1.4

9.9

18.8

Sumitomo Chemical

1.8

8.5

17.4

Toray Industries

0.99

7.8

15.7

Showa Denko

0.94

10.5

19.5

DIC Corporation

0.54

3.6

11.5

Challenges

  • Complex and varied regulatory landscapes across regions: Manufacturers encounter challenges in managing varying regulatory requirements across different jurisdictions. For example, the REACH regulations in the European Union mandate rigorous chemical registration and testing, while the Ministry of Ecology and Environment in China implements distinct safety standards and approval procedures.
  • Trade barriers and import/export restrictions: Tariffs, quotas, and non-tariff barriers, often presented as measures for environmental or safety protection, are hindering the international trade of hydrogenation catalysts. These regulatory challenges elevate costs, restrict hydrogenation catalyst market entry, and disrupt supply chains, posing difficulties for manufacturers aiming to expand operations and satisfy the rising demand for sustainable chemical production globally.

Hydrogenation Catalyst Market: Key Insights

Report Attribute Details

Base Year

2024

Forecast Year

2025-2037

CAGR

5.6%

Base Year Market Size (2024)

USD 3.4 billion

Forecast Year Market Size (2037)

USD 6.3 billion

Regional Scope

  • North America (U.S., and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

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Hydrogenation Catalyst Segmentation

Product Type (Heterogeneous Catalysts and Homogeneous Catalysts) 

Heterogeneous catalysts lead the hydrogenation catalyst market, representing 62.7% of the overall share. This leadership is attributed to their practical benefits, such as ease of separation from reaction mixtures, reusability, and enhanced cost-effectiveness, especially in large-scale industrial applications. These catalysts find extensive use in processes like the hydrogenation of edible oils, biofuel production, and petrochemical processing. Their solid-phase characteristics facilitate more efficient handling and lower operational costs, rendering them particularly advantageous for continuous processing systems. As industries increasingly prioritize scalable and sustainable production, the demand for heterogeneous catalysts is on the rise across major end-use sectors.

Metal Type (Nickel, Palladium, Platinum, and Ruthenium) 

Nickel-based catalysts are expected to hold a 42% share of the global hydrogenation catalyst market, highlighting their essential function in industrial applications. Recognized for their affordability, high catalytic efficiency, and adaptability, nickel catalysts are extensively utilized in hydrogenation processes within the petrochemical, food processing, and pharmaceutical industries. Their effectiveness in transforming unsaturated compounds, along with their relative abundance compared to precious metals, positions them as a favored option for large-scale production. Furthermore, ongoing research aimed at improving the thermal stability and selectivity of nickel-based systems is promoting increased adoption, especially in environmentally conscious operations and bio-based chemical production.

Our in-depth analysis of the hydrogenation catalyst market includes the following segments:

Product Type

  • Heterogeneous Catalysts 
  • Homogeneous Catalysts 

Metal Type

  • Nickel 
  • Palladium 
  • Platinum 
  • Ruthenium 
  • Others 

Application

 

  • Petroleum Refining 
  • Chemical Synthesis 
  • Pharmaceuticals 
  • Food Processing 
  • Others 

End use

 

  • Oil & Gas 
  • Chemical 
  • Pharmaceutical 
  • Food & Beverage 
  • Others 

Form

 

  • Supported Catalysts 
  • Unsupported Catalysts 
  • Catalysts on Carbon Nanotubes

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Hydrogenation Catalyst Industry - Regional Synopsis

Asia Pacific Market Analysis

The Asia Pacific (APAC) is anticipated to account for nearly 42.4% of the global revenue generated from hydrogenation catalysts by the year 2037. This substantial market share is attributed to swift industrial expansion, heightened chemical manufacturing activities, and strong governmental initiatives aimed at promoting sustainable chemical production. China is expected to dominate the APAC hydrogenation catalyst market by 2037, bolstered by its extensive chemical manufacturing industry and significant government support for green technologies. With more than 1.3 million companies implementing sustainable practices and a 19% increase in government expenditure related to this sector since 2019, China's commitment to industrial decarbonization and the integration of clean energy positions it as a leader in the hydrogenation catalyst market. Concurrently, India is projected to experience the highest compound annual growth rate (CAGR) from 2025 to 2037, driven by escalating investments in green chemical technologies. With an annual investment of $3.5 billion and over 3 million enterprises adopting environmentally friendly practices, India is emerging as a rapidly growing hydrogenation catalyst market.

Europe Market Analysis

By 2037, Europe is expected to account for around 28.6% of the global hydrogenation catalyst market revenue for hydrogenation catalysts, fueled by robust industrial demand and advancing environmental regulations in major European economies. The UK and Germany are significant contributors to this hydrogenation catalyst market, bolstered by substantial government backing and advancements in green chemistry. In 2023, the UK raised its environmental budget for Gallium Arsenide wafer chemicals to 7%, highlighting an increasing focus on sustainable technologies in semiconductors and catalysts. With support from UKRI and Innovation Europe, the UK is fostering research and development in clean energy sectors. Concurrently, Germany is at the forefront of the region, holding the largest revenue share and committing €3.5 billion to sustainable chemicals in 2024. With backing from BMWK and VCI, Germany's chemical industry is at the vanguard of hydrogenation catalyst innovation, especially in the automotive and pharmaceutical fields.

Hydrogenation Catalyst Market Share
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Companies Dominating the Hydrogenation Catalyst Landscape

    The global hydrogenation catalyst market for hydrogenation catalysts exhibits a significant level of concentration, with the leading three companies—Advanced Refining Technologies (ART), Albemarle Corporation, and Criterion Catalysts & Technologies—together holding around 43% of the market share. These firms utilize their extensive research and development capabilities, strategic alliances, and diverse product offerings to sustain their competitive advantage. European companies such as BASF SE, Clariant AG, and Evonik Industries AG emphasize sustainable solutions and innovation to meet various industrial needs. Johnson Matthey plc, known for its long-standing expertise in catalysis, continues to invest in cutting-edge technologies to facilitate clean energy transitions. Meanwhile, Asian firms like Sinopec Catalyst Co., Ltd. and CNPC are broadening their global presence through capacity improvements and technological progress. In summary, the hydrogenation catalyst market is dynamic, with companies implementing strategies such as mergers and acquisitions, technological advancements, and regional growth to enhance their market positions. The table below outlines about top 50 companies and their share in the global hydrogenation catalyst market.

    Top Global Hydrogenation Catalyst Market Manufacturers

    Company Name

    Country of Origin

    Estimated Market Share (%)

    Advanced Refining Technologies (ART)

    USA

    16.6%

    Albemarle Corporation

    USA

    14.3%

    Criterion Catalysts & Technologies L.P.

    USA

    11.6%

    BASF SE

    Germany

    9.4%

    Clariant AG

    Switzerland

    8.5%

    Evonik Industries AG

    Germany

    xx%

    Johnson Matthey plc

    United Kingdom

    xx%

    Haldor Topsoe A/S

    Denmark

    xx%

    Honeywell UOP

    USA

    xx%

    Axens SA

    France

    xx%

    Sinopec Catalyst Co., Ltd.

    China

    xx%

    CNPC (China National Petroleum Corporation)

    China

    xx%

    Umicore N.V.

    Belgium

    xx%

    Nippon Ketjen Co., Ltd.

    Japan

    xx%

    JGC Catalysts and Chemicals Ltd.

    Japan

    xx%

    Competitive Landscape Overview

    • Company Overview
    • Business Strategy
    • Key Product Offerings
    • Financial Performance
    • Key Performance Indicators
    • Risk Analysis
    • Recent Development
    • Regional Presence
    • SWOT Analysis

In the News

  • In April 2024, Clariant launched CATOFIN 312, a high-efficiency propane dehydrogenation catalyst. Incorporating Clariant’s proprietary Heat Generating Material (HGM) with Lummus Technology’s process, the catalyst delivers improved olefin yields and enhanced energy efficiency, supporting sustainable and cost-effective propylene production.
  • In January 2024, BASF introduced Fourtiva, a cutting-edge fluidized catalytic cracking catalyst featuring Advanced Innovative Matrix (AIM) and Multiple Framework Topology (MFT) technologies. Designed to maximize butylene yields, improve naphtha octane, and reduce coke formation, Fourtiva boosts refinery profitability while lowering environmental impact.

Author Credits:  Rajrani Baghel


  • Report ID: 3872
  • Published Date: May 28, 2025
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2024, the industry size of hydrogenation catalysts was over USD 3.4 billion.

The market size for hydrogenation catalysts is projected to cross USD 6.3 billion by the end of 2037, expanding at a CAGR of 5.6% during the forecast period, i.e., between 2025 and 2037.

The major players in the market are BASF, Clariant, Evonik, Shell Catalysts & Technologies, and others.

The Heterogeneous Catalysts segment is predicted to gain the largest market share of 62.7% during the projected period.

The Asia Pacific hydrogenation catalyst sector is poised to hold a 42.4% share by the end of 2037.
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