Case Study | 21 July 2025
From Financial Crisis to Market Leadership: How a Canada-Based EV Giant Stabilized Its Finances and Secured Its Future by 2037?
Posted by : Sanya Mehra
There is a swift development in the electrical mobility sector, with organizations aiming to boost production capabilities, along with gaining financial stability. A notable Canada-based electrical mobility organization experienced economic risks in 2021, owing to destructive manufacturing expansion, resulting in financial fatalities. Despite the enhanced production capacity, the organization’s monetary health worsened, which eventually prompted administrators to pursue tactical solutions from Research Nester. Through risk assessment and macroeconomic analysis, the firm assisted the organization in optimizing production, securing its digital infrastructure, and improving its financial profile, thus constituting long-term market dominance and sustainability.

An overview:
- A bulging Canada-based electrical mobility company, occupying an estimated 38% of the market share in North America, strived to enhance its production capacity to dominate the sector by 2037. However, swift scaling resulted in financial challenges, with the company accounting for a USD 1.5 billion loss as of 2021.
- The company focused on bolstering its market share from 38% to 68% by 2037, enhancing monetary liquidity to uplift large-scale production.
- Additionally, the company is poised to aggressively pursue scaling for up to 70% dominance by the end of 2037, and focus on rapid expansion, which will lead to leveraged assets worth USD 1.9 billion by 2031.
- The company is prioritizing to secure USD 2.5 billion in green bonds through liquidity injection, effectively negotiate 15% long repayment terms with creditors to ensure effortless cash flow.
- Research Nester ensured financial risk assessment along with macroeconomic analysis to assist the company in restructuring financial strategies, while protecting critical customer-related data and information.
- The consulting firm also conducted a macroeconomic audit for a year and revealed that interest rate volatility can boost borrowing expenditure by an estimated USD 350 million over four years, and almost 35% of consumer transactions lacked encryption, leading to CCPA and GDPR fines.


The Story
Research Nester’s analytical studies revealed that the organization readily suffered with a 57% decline in profitability between 2019 and 2021, owing to the following:
- Extreme manufacturing has led to increased storage expenses and unsold inventory by USD 325 million yearly.
- Mounting production without optimizing supply chains led to enhanced operational costs by almost 27.5%.
- Competitors wisely captured 18.5% of the market by providing affordable alternative options.
- Compliance expenses increased by USD 155 million, owing to growing data and environmental protection laws.
Therefore, due to all these factors, the organization struggled to safeguard funds for the latest projects, resulting in a 12.5% decline in demand for electric vehicles.
Moreover, Research Nester’s analytical studies have demonstrated that the company readily suffers from a 58% decline in profitability as of 2021, which is an essential risk originating from external market pressures and systemic inefficiencies. Besides, a granular-based breakdown of the factors has highlighted the urgent need for tactical intervention:
- Inventory and overproduction management have led to violent manufacturing targets, resulting in a USD 328 million yearly storage cost burden, with warehouses comprising slow-moving and outdated stock.
- The existence of supply chain inefficiencies leads to an upsurge in operational expenses, which is a 28.5% increase in overall production costs. This is further associated with geopolitical disruptions, catering to 45% of assembly lines' delay, and legacy supplier contracts locking increased material expenditure.
- Competitive market erosion based on cost-effective alternatives resulted in competitors capturing 19% of the market by providing pay-as-you-go and modular charging stations, leveraging administrative subsidies, and brand perception, wherein surveys displayed that 65% of fleet operators considered the company overpriced in 2021.
- Compliance and regulatory pressures based on environmental and data laws, leading to the latest compliance expenses with a valuation of USD 160 million, including carbon tax adjustments, CCPA/GDPR penalties.
- Stagnation in innovation and demand, cumulatively impacting the financial aspect with a slash in R&D budgets by almost 38%, leading to key partnerships losses, and an almost 13% reduction in the electric vehicle demand.
Our Solution:
Research Nester executed a multi-phase recovery initiative to create a financial equilibrium and boost operational efficiency:
- Cost optimization and financial restructuring through numerous concurrent projects, wherein the company highly focused on one product at a time, striving to diminish capital strain.
- Dynamic budget provision through limited investments for per project, subject to AI-powered projection tools for guaranteeing optimal fund usage.
- An amount of 555 million liquidity reserve was recognized to successfully bolster economic shocks.
- Demand and production alignment by integrating Internet of Things (IoT) and artificial intelligence (AI) to diminish overproduction and combat inventory expenses by approximately 45%.
- The presence of stringent protocols enhanced product reliability, which in turn uplifted customer satisfaction by 25%.
- Collaborations and partnerships with battery manufacturers compacted production expenditure by an estimated 20%.
- The organization effectively leveraged USD 225 million in green energy subsidies to successfully fund research and development activities.
- Concentrated product development by focusing on one high-demand product line at a particular time and reducing capital strain by at least 35% within 1.2 years, with an increased laser focus approach to reduce R&D price waste and ensure iterative improvements.
- AI-powered budgeting through dynamic fund provision, which are administered by machine learning tools that can successfully analyze real-world data to line up projects with the largest ROI.
- The aspect of liquidity safeguards with the provision of USD 558 million as a reserve fund, intended to shield the company from supply chain shocks, such as a surge in battery raw material expenses as of 2023.
- IoT-powered production alignment to synchronize the manufacturing process with real-time signals that tend to reduce inventory waste by 31% and overproduction expenses by 50%.


Results
Research Nester’s analytical strategies resulted in remarkable improvements, with a forecasted increase in the market share from 38% as of 2021 to 68% by the end of 2037. In addition, yearly earnings increased from USD 4.8 billion in 2019 to USD 8.5 billion in 2037. Meanwhile, in terms of cost reduction, operational costs were reduced by 35%, owing to an optimized production procedure. Besides, there has been cybersecurity success with the absence of major breaches, thereby boosting stakeholder confidence. Lastly, organizational sales were boosted by 32%, highly attributed to brand trust and product quality.
customized message
Sanya Mehra is a seasoned Market Research and Business Consultant at Research Nester Inc., with over five years of experience delivering high-impact insights across the Automotive & Transportation, Defense, and Marine & Aerospace sectors. Her focus areas include electric and autonomous vehicles, connected mobility, defense electronics, C4ISR systems, shipbuilding, commercial aviation, and space technologies.
Sanya plays a critical role in leading end-to-end consulting engagements—from opportunity identification and hypothesis framing to insight delivery—while managing international clients and mentoring junior analysts. She is also deeply involved in pre-sales strategy, developing customized research proposals that align with client needs and drive engagement success.
With a strong command of primary and secondary research, Sanya specializes in market assessments, go-to-market strategies, competitive benchmarking, and forecasting. Her ability to translate complex technical and market data into concise, strategic intelligence helps clients make confident decisions regarding product development, market expansion, and strategic positioning.
Recognized for her structured thinking, communication acumen, and client-first mindset, Sanya has significantly contributed to improved project delivery, client satisfaction, and proposal-to-project conversion rates. Her leadership in fast-evolving, high-stakes industries continues to guide businesses through innovation, disruption, and growth with precision and clarity.
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